Behind every success story is a partnership built on trust, innovation, and results. We're honored to work alongside remarkable customers and proud of what we've achieved together through decades of commitment and expertise.
Customer: Aluminum Manufacturer
A manufacturer approached us looking to increase output without adding headcount or expanding operating hours.
After an on-site evaluation, we optimized machine parameters and improved overall process efficiency.
Production increased from 3 parts per minute to 7 parts per minute—more than doubling throughput. This eliminated the need for a third shift, overtime, and weekend labor, resulting in significant cost savings and a more streamlined operation. Across our customer base, we often double output without selling a new machine.
The Result: Labor reduction, hidden capacity, quick ROI
Customer: Technical Carbon, Ceramics & Composites Engineer/Manufacturer
A customer developing a new, complex part encountered cracking issues due to powder transfer challenges during forming. Traditional single-stage pressing methods were not sufficient to achieve consistent results.
We developed a multi-stage pressing program with fully controllable speed and die force float, allowing for improved material flow and reduced stress during compaction. This enabled successful production of the part with consistent quality.
The Result: New part development with consistent quality and impact on ROI
Customer: Multiple Industry Powder Metal Parts & Gear
Manufacturer
A customer was struggling with two outdated machines that frequently broke down, creating production bottlenecks and maintenance challenges. We replaced both units with a single high-performance press designed for improved reliability and efficiency.
The new system not only met the combined production demand of the original machines but also created additional capacity for future work—reducing downtime and — increasing operational flexibility.
The Result: Consolidation, uptime, floor space savings, maintenance reduction
Customer: Global Technical Ceramics Manufacturer
A manufacturer producing advanced ceramic components was experiencing cracking and parallelism issues during the ejection phase of production. These defects were impacting both quality and yield. We engineered a custom Top Punch Hold Down cylinder that applies precise, controlled force using shop air during ejection.
This solution completely eliminated the defects, resulting in improved part quality, reduced scrap, and a more stable process.
The Result: High-precision problem solving within the defense/aerospace sector that eliminated defects/increased quality and impacted their bottom line.
Customer: Medical Equipment Manufacturer
A customer required the ability to feed five different powders into a single compaction cycle to achieve a highly specialized end product. Standard equipment could not meet this requirement.
We engineered a custom feed shoe and modified the machine’s operating sequence to enable precise delivery of all five powders within one cycle. This solution was implemented on an existing machine, avoiding the need for a costly new system. The result was a fully functional process, significant cost savings, and expanded production capabilities.
The Result: Massive ROI, innovation, and competitive win.